Erasmus+ • EU funded

Why 4SiM

Because manufacturing education needs a faster, safer bridge from theory to practice — powered by AI and simulation.

Complex industrial piping and systems

The gap we address

Where traditional learning struggles

Fragmented learning

Quality, safety, human factors, and Lean are taught separately, while real factories expose all of them at once.

Limited safe practice

Students rarely experience the consequences of decisions; real plants are not sandboxes for trial and error.

Slow transfer to work

Graduates often need months to connect theory with messy, socio-technical realities on the shop floor.

Why now

Industry 4.0 → 5.0; skills and resilience

As European manufacturing evolves toward human-centric Industry 5.0, the workforce must master systemic thinking, data-informed decisions, and ethical use of AI. 4SiM accelerates this transition by letting learners explore realistic scenarios in a controlled, simulation-driven environment with AI guidance.

What makes 4SiM different

Four unique value propositions

Integrated lens

We connect quality, safety, human factors, and Lean so learners see cross-effects and trade-offs — not silos.

AI with guardrails

AI characters guide inquiry and reflection, while educators keep control through transparent prompts and rubrics.

Simulation first

Students test decisions in a risk-free environment before touching production lines, aligning with future digital twins.

Open and portable

Outputs are packaged for reuse: instructor notes, case assets, and assessment ideas that travel across courses and sites.

From theory to practice

A clear learning pipeline

Case framing

Define the problem with constraints and stakeholders; align with course outcomes.

AI-guided inquiry

Interview AI characters to reveal blind spots, assumptions, and missing data.

Simulation & analysis

Experiment with parameters; observe KPIs, quality incidents, and human-factor effects.

Reflection & feedback

Use ARCS/IMMS insights and rubrics to improve decisions and communication.

Transfer to workplace

Package takeaways into checklists and playbooks usable in internships and onboarding.

Where 4SiM helps immediately

Concrete use cases

Quality escapes

Trace defects to root causes across suppliers, processes, and human decisions.

Safety incidents

Simulate near-misses and evaluate controls, training, and procedural drift.

Line balancing

Explore bottlenecks, staffing patterns, and ergonomics without halting production.

Changeovers

Experiment with SMED-style improvements and measure stability vs. throughput.

Onboarding

Shorten time-to-productivity with guided scenarios mirroring actual constraints.

What 4SiM is — and is not

Clarity about scope and expectations

What 4SiM is not

  • Not a replacement for teachers or facilitators.
  • Not a black-box AI that hides reasoning or data.
  • Not a pure software demo without pedagogy.
  • Not limited to one discipline or a single course.

What 4SiM is

  • A guided, teacher-in-the-loop learning experience.
  • AI with guardrails, transparent prompts, and rubrics.
  • Simulation-driven cases aligned to learning outcomes.
  • Cross-cutting: quality, safety, human factors, and Lean.
Teacher-in-the-loop Transparent AI Simulation-first Open & portable Human-centric

Principles we stand by

Ethical, open, human-centric

Human-centric

We design for people first — safe learning, inclusive access, and usable outputs.

Open by default

Share methods and materials openly where possible to accelerate adoption.

Responsible AI

Transparent prompts, data minimization, and educator oversight throughout.

Ready to collaborate?

Courses • Pilots • Industrial cases

We invite educators and companies to co-create and try out 4SiM cases. If you have a real-world challenge that fits our focus areas, let’s turn it into a safe, AI-supported learning experience.

Contact the team

Frequently asked questions

Data • Pedagogy • Adoption
How is AI used in 4SiM?
AI supports inquiry and reflection via guided characters and prompts. Educators remain in the loop with clear learning outcomes, rubrics, and manual oversight.
What about data privacy and ethics?
We use data minimization and avoid personally identifiable information wherever possible. Prompts and flows are transparent; usage aligns with institutional and EU guidance on responsible AI.
How are students assessed?
Assessment focuses on reasoning quality, evidence use, teamwork, and reflection. ARCS/IMMS helps instructors diagnose motivation and adjust facilitation—not to grade motivation itself.
Can 4SiM integrate with our LMS?
Yes. Materials and links can be embedded into common LMS platforms (e.g., Moodle, Canvas). Cases and guides are packaged for simple import and linking.
What are the technical requirements?
A modern browser and stable internet. For simulation-heavy activities, classroom PCs or labs are recommended; laptops suffice for most case work and reflection tasks.
Is it accessible for diverse learners?
We follow inclusive design: clear language, alternative text, adjustable pacing, and formats compatible with assistive technologies where possible.
What does it cost to adopt?
Project outputs are shared openly where feasible. Institutions mainly invest staff time for facilitation and local customization of cases.
How can we contribute a case or pilot?
We welcome co-creation with educators and companies. Share your challenge and constraints; we’ll help translate it into a safe, AI-supported learning scenario. Contact the team.
Which languages does 4SiM support?
English is primary, with options to localize case texts and prompts. Institutions can adapt materials to their teaching language.